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How to install an energy-efficient pool circulation system

By Melissa Brown

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Correct plumbing design, pump selection, and optimal flow rates are extremely important to ensure proper flow in a pool system.

It is the pool builder’s job to make the client happy and to help them realize their dreams of having a backyard oasis, which is an important aspect of pool construction. However, the most important part of pool installation is what is below the ground and how it affects the look and functionality of the final product.

Correct plumbing design, pump selection, and optimal flow rates are extremely important to ensure proper flow in a pool system. This is especially true in today’s pools that often have spas, water features, and vanishing edges. Pool professionals can also increase the energy savings with properly sized plumbing and pumps.

The importance of plumbing schematics and pump sizing

Although every pool design is different, the basics 
of hydraulics are the same. Water needs to be drawn from the pool, pumped through the mechanical system, and returned to the pool. All circulation loops are made up of different types of energy—pumps convert electrical energy into potential energy (elevation head), kinetic energy (flowing water), and pressure energy (to overcome friction, minor loss, and component loss). By looking at the energy of the system, pool professionals are able to use the information to devise an energy-efficient circulation system and select the appropriate pump for the application.

Plumbing design

Plumbing design is important to reducing friction loss. Pipe size, length of run, and flow rate all play an integral role in determining the amount of friction loss. If the pipe length doubles, the friction loss doubles, as the pipe diameter decreases, the friction loss increases significantly, and if the flow rate doubles, the friction loss quadruples. It is these reasons why pump sizing and piping design play 
a major role in the efficiency of the overall design. Plumbing fittings account for some friction loss, which are considered minor, while the filter and heater contribute as component losses.

The losses described above are expressed in values of total dynamic head (TDH), which is the head the pump needs to generate when it is running to overcome these losses. Pool professionals also need to consider the total static head, or the difference in elevation between the pool and the pump, when calculating TDH. By calculating the TDH, it enables the use of the manufacturer’s pump curves to select the correct system for the pool.

Before calculating the TDH, a few basic assumptions are made and a plan for the plumbing design is created. To do this, the desired flow rate must be found first. For an average residential pool, a 12-hour turnover is generally sufficient. Assuming a 120,000-L (31,700-gal) pool at a 12-hour turnover (120,000 L / 3.8 gal / 12 hours / 60 minutes = 166.5 litres per minute (lpm) (44 gallons per minute [gpm]) for the pool’s flow rate.

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Figure 1: Pool layout.

Once the architect provides a plan for the pool (see Figure 1), the skimmers, drains, and returns can be located in a manner that will optimize circulation, while also taking esthetics and accessibility into account.

When placing a skimmer, be aware of prevailing winds. Placing the skimmer in a location where it will collect debris when blown by the wind will assist in skimming surface debris from the water. Returns must be placed in such a way to allow 
the pool to direct water towards the skimmers, while also reducing dead spots (i.e. stagnant areas) in the pool.

In designing the plumbing layout, the flow must be balanced between multiple return inlets and suction outlets. For pairs of suction outlets, one line must be capable of handling the full rate when one is blocked, so the design will need to allow for full flow from each outlet. Pipe sizing should also be selected at this time. The maximum flow of a return line should be designed at 2 m/s (6.5 feet per second [fps]) and 1.4 m/s (4.5 fps) for suction piping. See Table 1 for the max flow rates for schedule 40 polyvinyl chloride (PVC) pipe.

In choosing the line sizes, the full flow for each point of suction should be used. This means it requires 166.5 lpm (44 gpm) for the skimmer and main drain lines. If there are multiple skimmers, the flow should be split between them, but do not go lower than 50.8-mm (2-in.) pipe to minimize the chance of plugged lines. Using Table 1, choose 50.8-mm (2-in.) pipe. This provides 178 lpm (47 gpm) at 1.4 m/s (4.5 fps). For the returns, Table 1 shows 38.1-mm (1.5-in.) pipe can be used.

Should the pool include water features in its design, such as two, 0.6-m (2-ft) sheer descent waterfalls that are 0.6 m (2 ft) above the water level, with a desired projection of 0.3 m (1 ft) from the wall, the flow rate should be between 151.4 and 181.6 lpm (40 and 48 gpm). Therefore, a 50.8-mm (2-in.) pipe will be sufficient for the suction and return lines.

The main drains will be drawing for the circulation pump (166.5 lpm [44 gpm]) and the sheer descent pump (178 lpm [47 gpm]). With a total of 344.5 lpm (91 gpm) being drawn from the main drains, 76.2-mm (3-in.) pipe coming from the drains 
is required.

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